Tilt-Wall Construction
Tilt-wall panels and structural concrete scopes executed with safety, lift planning, and schedule control.
Tilt-wall concrete construction has become the preferred method for industrial building envelopes throughout the DFW Metroplex. This technique involves casting concrete wall panels on the building floor slab, then tilting them into position with cranes. We specialize in the complete tilt-wall process from casting slab construction through panel erection and building completion.
The casting slab serves dual purposes-it becomes the building floor after panels are cast and lifted. We construct casting slabs with proper curing compounds that allow panel release while providing durable floor surfaces. Slab quality directly affects both panel quality and final floor performance.
Panel casting involves careful formwork construction, reinforcement placement, and embed installation. Window and door openings, connection points, and lifting inserts must be precisely located. We maintain quality control throughout casting to ensure panels meet structural and aesthetic requirements.
Panel erection requires experienced crews, properly sized cranes, and systematic safety procedures. We plan erection sequences that minimize crane movements while maintaining safe operations. Temporary bracing, welded connections, and plumbing corrections follow initial panel setting.
Building completion after panel erection includes roofing, doors, glazing, and interior work. We manage the complete building process, coordinating all trades for efficient project delivery.
What's Included
When This Service Applies
Industrial developer building speculative warehouse using tilt-wall
Owner-occupier constructing distribution center with tilt-wall shell
General contractor subcontracting tilt-wall scope for building project
Developer building multi-building industrial park with tilt-wall construction
Example Project Capability
Project Scope
Complete tilt-wall construction for 350,000 SF distribution center
Client Situation
Industrial developer needs tilt-wall building shell with 36-foot clear height
Our Approach
Construct complete tilt-wall shell from casting slab through dried-in building
Expected Outcome
Completed building shell ready for tenant buildout on developer's schedule
Contact us to discuss tilt-wall construction for your industrial building.
Frequently Asked Questions
How are tilt-wall panels designed?
Panels are designed by structural engineers for specific building loads and configurations. Panel thickness, reinforcement, and connections are specified to meet structural requirements. We construct panels per engineered designs.
What size panels can you handle?
Panel size depends on crane capacity and site conditions. We regularly handle panels up to 50 feet tall and 30 feet wide. Larger panels are possible with appropriate crane selection and rigging.
How long does tilt-wall erection take?
Erection pace depends on panel count and complexity. A typical 200,000 SF building might take 2-3 weeks for panel erection. Weather and site conditions affect actual duration.
What happens if a panel is damaged?
Panel damage during casting or erection is rare with experienced crews. Minor damage can be repaired in place. Major damage may require panel replacement. Our quality control and safety procedures prevent most damage.
Can tilt-wall buildings be expanded?
Yes, tilt-wall buildings can be expanded by removing end wall panels and adding new structure. Expansion requires careful planning but is commonly performed for growing facilities.
Get a Quote for Tilt-Wall Construction
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Contact us to discuss your project requirements. We work directly with developers, property owners, and facility operators.