Concrete Slab on Grade Industrial Floors with Flatness Spec
High tolerance industrial floor slabs meeting strict flatness specifications for DFW warehouses.
Industrial concrete floor construction demands technical precision that goes far beyond standard commercial work. Distribution centers, manufacturing facilities, and warehouse operations throughout North Richland Hills and the DFW Metroplex require floors that meet strict flatness specifications, support heavy racking loads, and perform under demanding forklift traffic. Our floor construction crews specialize in the techniques required to achieve these performance standards.
Floor flatness and levelness specifications-measured as FF and FL numbers-determine whether floors can accommodate high-bay racking, automated guided vehicles, or wire-guided systems. We construct floors meeting specifications from standard FF25/FL20 through superflat FF100/FL50 requirements. Our crews understand the placement, finishing, and curing techniques required to achieve specified tolerances.
Joint layout in industrial floors affects both construction efficiency and long-term performance. We plan joint patterns that minimize pour sizes for quality control while meeting structural requirements and avoiding operational interference. Control joints are sawcut at proper timing to control cracking without creating excessive joint maintenance requirements.
Concrete mix design for industrial floors addresses both structural and surface requirements. We work with ready-mix suppliers to develop mixes that provide required strength, minimize shrinkage, and achieve finishability appropriate for specified floor treatments. Fiber reinforcement, shrinkage-compensating cement, and other admixtures are incorporated as project requirements dictate.
High-tolerance floors require careful environmental control during placement and curing. We monitor ambient conditions, implement wind protection, and apply curing methods that prevent rapid moisture loss causing excessive shrinkage. For critical floors, we may construct enclosures that maintain optimal curing conditions throughout the critical early period.
What's Included
When This Service Applies
Distribution center developer constructing floor for high-bay rack installation
Manufacturer building floor for automated production equipment
Logistics company constructing floor supporting wire-guided vehicles
Property owner replacing failed floor in existing warehouse
Example Project Capability
Project Scope
Construction of 300,000 SF industrial floor meeting FF35/FL25 specifications
Client Situation
Distribution center developer needs floor supporting 40-foot high-bay racking with narrow-aisle turret trucks
Our Approach
Install floor using laser screed technology with mix design optimized for flatness and minimal shrinkage
Expected Outcome
Completed floor meeting specified tolerances and ready for rack installation on developer's schedule
Contact us to discuss industrial floor construction for your facility.
Frequently Asked Questions
What flatness specifications can you achieve?
We construct floors meeting specifications from standard FF25/FL20 through superflat FF100/FL50. Superflat floors require specialized equipment, refined techniques, and careful environmental control. We verify capabilities match project requirements during preconstruction.
How thick should industrial floor slabs be?
Industrial floor thickness depends on loading, soil conditions, and racking configuration. Typical distribution center floors range from 6 to 8 inches. Heavy manufacturing or high-bay rack loads may require thicker sections. We verify design adequacy for specified loading.
What causes floor curling and how do you prevent it?
Floor curling results from differential drying between top and bottom surfaces. Prevention involves proper curing, appropriate mix design, and joint spacing. We implement curing practices that minimize moisture gradients causing curl.
Can you repair or replace sections of existing industrial floors?
Yes, we perform floor repairs ranging from crack repair and joint restoration through complete slab replacement. Replacement work requires careful saw-cutting, doweling for load transfer, and matching of adjacent floor elevations.
What surface treatments are available for industrial floors?
Options include densifiers and hardeners, epoxy coatings, urethane systems, and polished concrete. Treatment selection depends on traffic type, chemical exposure, and aesthetic requirements. We coordinate with flooring specialists for specialized treatments.
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Contact us to discuss your project requirements. We work directly with developers, property owners, and facility operators.