Cold Storage and Cooler Building Construction
Temperature controlled cold storage and cooler facility construction in North Texas.
Cold storage and temperature-controlled facility construction serves the growing demand for refrigerated logistics in the DFW Metroplex. Food distributors, pharmaceutical companies, and specialized logistics operators require facilities that maintain precise temperature control while handling heavy truck traffic. We construct cold storage buildings from the ground up, incorporating the specialized systems these facilities demand.
Cold storage construction differs fundamentally from standard warehouse work. Insulated panel systems, vapor barriers, refrigeration equipment pads, and specialized floor construction all require coordinated installation. We manage the integration of building systems with refrigeration systems, ensuring proper interface between our work and refrigeration contractor scope.
Floor construction in cold storage facilities must prevent frost heave-the damaging expansion of ground moisture freezing beneath floor slabs. Heated floor systems or insulated floor assemblies prevent freezing. We install these systems according to refrigeration engineer specifications, ensuring long-term floor integrity.
Temperature zones within cold storage facilities-freezer, cooler, and ambient areas-require proper separation and transitions. Door systems, insulated walls, and air curtains maintain zone integrity. We construct zone separations that perform thermally while allowing efficient operations.
Dock areas for cold storage present particular challenges. Refrigerated trailers must maintain temperature during loading and unloading. Dock seals, air curtains, and vestibules minimize temperature loss. We construct dock systems that integrate with building refrigeration to maintain cold chain integrity.
What's Included
When This Service Applies
Food distributor developing new cold storage facility
Logistics company adding temperature-controlled capacity
Pharmaceutical distributor building controlled environment warehouse
Grocery chain constructing regional distribution center with cold storage
Example Project Capability
Project Scope
Construction of 150,000 SF multi-temperature cold storage facility
Client Situation
Food distributor needs facility with freezer, cooler, and ambient zones serving regional grocery accounts
Our Approach
Construct complete cold storage shell with insulated panels, frost-protected floors, and refrigerated dock systems
Expected Outcome
Completed cold storage facility ready for refrigeration startup and operational use
Contact us to discuss cold storage construction for your facility.
Frequently Asked Questions
What temperatures can cold storage facilities maintain?
We construct facilities operating at temperatures from 35°F cooler space to -20°F or lower deep freeze. Temperature requirements are specified by facility operators based on product storage needs. Building systems are designed for specified temperature ranges.
How do you prevent frost heave in cold storage floors?
Frost heave prevention uses either heated floor systems with glycol loops or insulated floor assemblies that keep ground from freezing. We install systems per refrigeration engineer specifications. Proper installation is critical for long-term floor performance.
What insulation systems are used in cold storage construction?
Insulated metal panel systems are most common, providing thermal performance, vapor sealing, and structural capability in one assembly. Panel thickness depends on temperature requirements. We install panels per manufacturer specifications for proper performance.
Can you convert existing warehouses to cold storage?
Conversion is possible but involves significant challenges-floor systems, structural capacity for refrigeration equipment, and vapor barrier installation. We evaluate existing buildings to determine conversion feasibility and requirements.
How do you coordinate with refrigeration contractors?
Refrigeration scope is typically separate from general construction. We coordinate interface points-equipment pads, penetrations, power supply, and condensate drainage. Close coordination ensures building systems work with refrigeration installation.
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Contact us to discuss your project requirements. We work directly with developers, property owners, and facility operators.