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Cold Storage and Cooler Building Construction

Temperature controlled cold storage and cooler facility construction in North Texas.

Cold storage and temperature-controlled facility construction serves the growing demand for refrigerated logistics in the DFW Metroplex. Food distributors, pharmaceutical companies, and specialized logistics operators require facilities that maintain precise temperature control while handling heavy truck traffic. We construct cold storage buildings from the ground up, incorporating the specialized systems these facilities demand.

Cold storage construction differs fundamentally from standard warehouse work. Insulated panel systems, vapor barriers, refrigeration equipment pads, and specialized floor construction all require coordinated installation. We manage the integration of building systems with refrigeration systems, ensuring proper interface between our work and refrigeration contractor scope.

Floor construction in cold storage facilities must prevent frost heave-the damaging expansion of ground moisture freezing beneath floor slabs. Heated floor systems or insulated floor assemblies prevent freezing. We install these systems according to refrigeration engineer specifications, ensuring long-term floor integrity.

Temperature zones within cold storage facilities-freezer, cooler, and ambient areas-require proper separation and transitions. Door systems, insulated walls, and air curtains maintain zone integrity. We construct zone separations that perform thermally while allowing efficient operations.

Dock areas for cold storage present particular challenges. Refrigerated trailers must maintain temperature during loading and unloading. Dock seals, air curtains, and vestibules minimize temperature loss. We construct dock systems that integrate with building refrigeration to maintain cold chain integrity.

What's Included

Cold storage building shell construction
Insulated panel installation
Frost-protected floor systems
Refrigeration equipment pads and supports
Temperature zone separations
Refrigerated dock construction
Vapor barrier installation
Refrigeration contractor coordination

When This Service Applies

1

Food distributor developing new cold storage facility

2

Logistics company adding temperature-controlled capacity

3

Pharmaceutical distributor building controlled environment warehouse

4

Grocery chain constructing regional distribution center with cold storage

Example of the type of engagement we can handle

Example Project Capability

Project Scope

Construction of 150,000 SF multi-temperature cold storage facility

Client Situation

Food distributor needs facility with freezer, cooler, and ambient zones serving regional grocery accounts

Our Approach

Construct complete cold storage shell with insulated panels, frost-protected floors, and refrigerated dock systems

Expected Outcome

Completed cold storage facility ready for refrigeration startup and operational use

Contact us to discuss cold storage construction for your facility.

Frequently Asked Questions

What temperatures can cold storage facilities maintain?

We construct facilities operating at temperatures from 35°F cooler space to -20°F or lower deep freeze. Temperature requirements are specified by facility operators based on product storage needs. Building systems are designed for specified temperature ranges.

How do you prevent frost heave in cold storage floors?

Frost heave prevention uses either heated floor systems with glycol loops or insulated floor assemblies that keep ground from freezing. We install systems per refrigeration engineer specifications. Proper installation is critical for long-term floor performance.

What insulation systems are used in cold storage construction?

Insulated metal panel systems are most common, providing thermal performance, vapor sealing, and structural capability in one assembly. Panel thickness depends on temperature requirements. We install panels per manufacturer specifications for proper performance.

Can you convert existing warehouses to cold storage?

Conversion is possible but involves significant challenges-floor systems, structural capacity for refrigeration equipment, and vapor barrier installation. We evaluate existing buildings to determine conversion feasibility and requirements.

How do you coordinate with refrigeration contractors?

Refrigeration scope is typically separate from general construction. We coordinate interface points-equipment pads, penetrations, power supply, and condensate drainage. Close coordination ensures building systems work with refrigeration installation.

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Contact us to discuss your project requirements. We work directly with developers, property owners, and facility operators.

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